Top 31 Auto Manufacturing Facilities in the United States

The automotive industry is a cornerstone of the global economy, with strategically located manufacturing plants that fuel innovation and sustain economic growth across multiple regions. This article offers a comprehensive overview of key automotive manufacturing facilities in the United States and their strategic opportunities in today’s dynamic market.


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According to the International Organization of Motor Vehicle Manufacturers (OICA), the United States is one of the largest automobile manufacturers globally, producing approximately 8 to 10 million vehicles annually. This production capacity underscores the country's significant global automotive supply chain role.


Actions Today

  • Evaluate Strategic Position: Identify the automotive plants that align with your product offerings. Assess your current market presence and explore opportunities to expand operations to serve these plants better.

  • Foster Strategic Alliances with Key Players: Strengthening relationships with OEMs and Tier 1 partners can be crucial. These partnerships can open doors to new contracts and long-term collaborations that drive mutual growth.

  • Invest in Innovation and Sustainability: As the automotive sector evolves, leading experts emphasize the growing demand for sustainable and innovative solutions, such as advanced driver-assistance systems (ADAS), lightweight materials for improved fuel efficiency, and electric vehicle components. Offering cutting-edge solutions in these areas positions companies for success.

  • Stay Informed on Trade Regulations: Understanding trade agreements and regulations is vital for optimizing operations and avoiding legal complications. Familiarity with relevant trade rules can ensure components qualify for duty-free treatment, providing a significant competitive advantage.


"Adapting to the changing dynamics of the automotive industry will place companies at the forefront of new opportunities for growth and collaboration. As the industry increasingly focuses on sustainability and innovation, companies that align their strategies with these trends will shape the future of automotive manufacturing."


BMW

Spartanburg, South Carolina, BMW Manufacturing Co., LLC, 1400 SC-101, Greer, SC 29651

Luxury Manufacturing Excellence - BMW’s sprawling Spartanburg plant, a marvel of modern engineering, is a cornerstone of its global production network, particularly for the X series SUVs, which are meticulously crafted and exported worldwide. For suppliers, partnering with a plant of this caliber requires a commitment to delivering the highest-quality components and materials. The demand for precision and excellence reflects BMW’s global standards, making it a prime opportunity for suppliers specializing in luxury automotive products.

BMW plant in Spartanburg.

BMW plant in Spartanburg.


Stellantis

Detroit, Michigan, Jefferson North Assembly Plant, 2101 Conner St, Detroit, MI 48215

Warren, Michigan, Warren Truck Assembly Plant, 21500 Mound Rd, Warren, MI 48091

Toledo, Ohio, Toledo Assembly Complex, 4400 Chrysler Dr, Toledo, OH 43608

Belvidere, Illinois, Belvidere Assembly Plant, 3000 W Chrysler Dr, Belvidere, IL 61008

Sterling Heights, Michigan, Sterling Heights Assembly Plant, 38111 Van Dyke Ave, Sterling Heights, MI 48312

Diverse Manufacturing Capabilities - Stellantis operates several major plants across the United States, producing a range of vehicles from compact cars to full-size trucks. These facilities highlight the U.S.’s capability to support varied automotive production needs. For suppliers, this diversity means a wide array of potential contracts, from components for compact SUVs to heavy-duty trucks. Adapting to different production requirements and delivering versatile solutions is key to succeeding in this environment.

Stellanis Toledo (Ohio) Assembly Complex

Stellanis Toledo (Ohio) Assembly Complex


Ford

Dearborn, Michigan, Ford Rouge Complex, 3001 Miller Rd, Dearborn, MI 48120

Wayne, Michigan, Michigan Assembly Plant, 38303 Michigan Ave, Wayne, MI 48184

Flat Rock, Michigan, Flat Rock Assembly Plant, 1 International Dr, Flat Rock, MI 48134

Louisville, Kentucky, Kentucky Truck Plant, 3001 Chamberlain Ln, Louisville, KY 40241

Chicago, Illinois, Chicago Assembly Plant, 12600 S Torrence Ave, Chicago, IL 60633

Strategic Production Sites in North America - Ford’s plants, such as the iconic Rouge Complex, are central to its production strategy across North America, showcasing innovations like the F-150 Lightning assembly line that merges traditional craftsmanship with cutting-edge electric vehicle technology. The Dearborn plant, known for its sustainable production practices, and the Wayne plant, focusing on electric vehicles, exemplify Ford’s commitment to evolving its manufacturing processes. For suppliers, these plants represent an opportunity to engage with both traditional and next-generation automotive manufacturing, whether providing components for gasoline-powered vehicles or supporting the shift to electric vehicles.

Stellanis Toledo (Ohio) Assembly Complex

Ford's plants are central to its production strategy across North America.


General Motors

Detroit, Michigan, Detroit-Hamtramck Assembly (Factory Zero), 2500 E Grand Blvd, Detroit, MI 48211

Lansing, Michigan, Lansing Delta Township Assembly, 8175 Millett Hwy, Lansing, MI 48917

Arlington, Texas, Arlington Assembly Plant, 2525 E Abram St, Arlington, TX 76010

Fort Wayne, Indiana, Fort Wayne Assembly Plant, 12200 Lafayette Center Rd, Roanoke, IN 46783

Wentzville, Missouri, Wentzville Assembly Plant, 1500 E Route A, Wentzville, MO 63385

Spring Hill, Tennessee, Spring Hill Manufacturing, 100 Saturn Pkwy, Spring Hill, TN 37174

Bowling Green, Kentucky, Bowling Green Assembly Plant, 600 Corvette Dr, Bowling Green, KY 42101

An Automotive Powerhouse - General Motors has established a strong presence in the United States with multiple plants. These strategically located facilities produce a diverse range of vehicles, including SUVs, pickups, and electric vehicles, thereby positioning General Motors at the forefront of the industry's shift toward versatile and sustainable mobility solutions. The breadth of production across these plants means suppliers have numerous opportunities to engage with GM’s operations, from providing raw materials to specialized components.

General Motors - Arlington Assembly Plant

General Motors - Arlington Assembly Plant


Honda

Marysville, Ohio, Marysville Auto Plant, 24000 Honda Pkwy, Marysville, OH 43040

East Liberty, Ohio, East Liberty Auto Plant, 11000 OH-347, East Liberty, OH 43319

Lincoln, Alabama, Honda Manufacturing of Alabama, 1800 Honda Dr, Lincoln, AL 35096

Greensburg, Indiana, Honda Manufacturing of Indiana, 2755 N Michigan Ave, Greensburg, IN 47240

Critical Operations for North America - Honda’s plants in Ohio, Alabama, and Indiana are pivotal to its operations in North America. The Marysville and East Liberty plants are known for producing popular models like the Honda Accord and CR-V. For suppliers, working with Honda means engaging with a brand that prioritizes reliability and efficiency.

Honda's East Liberty Auto Plant.

Honda's East Liberty Auto Plant.


Hyundai

Montgomery, Alabama, Hyundai Motor Manufacturing Alabama, 700 Hyundai Blvd, Montgomery, AL 36105

Strategic Production Hub - Hyundai’s plant in Montgomery is strategically located to serve the U.S. market, producing models like the Hyundai Sonata and Elantra. This plant’s role in Hyundai’s global strategy highlights the importance of regional manufacturing hubs in efficiently meeting diverse market demands.

Hyundai Motor Manufacturing Alabama

Hyundai Motor Manufacturing Alabama


Kia

West Point, Georgia, Kia Motors Manufacturing Georgia, 7777 Kia Pkwy, West Point, GA 31833

Strategic Production for Multiple Markets - Kia’s plant in Georgia is strategically located to serve the U.S. and international markets, producing models like the Kia Sorento and Kia Telluride. This plant’s role in Kia’s global strategy highlights the importance of regional manufacturing hubs in efficiently meeting diverse market demands.

Kia Motors Manufacturing Plant

Kia Motors Manufacturing Plant


Mazda

Huntsville, Alabama, Mazda Toyota Manufacturing, 1 Mazda Toyota Manufacturing USA Dr, Huntsville, AL 35810

Efficiency and Reliability at Its Core - Mazda’s plant in Huntsville is a cornerstone of its global supply chain, producing models like the Mazda CX-50. Known for its high-quality production standards and efficiency, this plant represents a significant opportunity for suppliers who can contribute to Mazda’s reputation for reliability.

Mazda's plant in Huntsville.

Mazda's plant in Huntsville.


Mercedes-Benz

Vance, Alabama, Mercedes-Benz U.S. International, Inc., 1 Mercedes Dr, Vance, AL 35490

Luxury Collaboration in the U.S. - Mercedes-Benz’s plant in Vance produces luxury vehicles for domestic and international markets. This facility underscores the strength of global partnerships within the U.S. automotive industry. For suppliers, working with a plant that serves a major brand offers a unique opportunity to engage with luxury automotive production at a high level.

Mercedes-Benz plant in Tuscaloosa.

Mercedes-Benz plant in Tuscaloosa.


Nissan

Smyrna, Tennessee, Nissan Smyrna Vehicle Assembly Plant, 983 Nissan Dr, Smyrna, TN 37167

Canton, Mississippi, Nissan Canton Vehicle Assembly Plant, 300 Nissan Dr, Canton, MS 39046

Leading the Charge in Versatile Production - Nissan’s plants in Tennessee and Mississippi are among the most significant in the U.S. They produce a wide range of vehicles, including the Nissan Rogue and Altima. These models are popular in domestic and international markets, making these plants vital to Nissan’s global strategy.

Nissan produces a wide range of vehicles, including the Altima.

Nissan produces a wide range of vehicles, including the Altima.


Rivian

Normal, Illinois, Rivian Automotive LLC, 100 N Rivian Motorway, Normal, IL 61761

Innovative Electric Vehicle Production - Rivian’s plant in Normal is dedicated to producing electric vehicles, focusing on innovation and sustainability. This facility represents a significant opportunity for suppliers specializing in EV components and technology, positioning them at the forefront of the automotive industry’s shift toward electrification.

Rivian has signed the Climate Pledge to reach that goal by 2040.

Rivian has signed the Climate Pledge to reach that goal by 2040.

Subaru

Lafayette, Indiana, Subaru of Indiana Automotive, Inc., 5500 IN-38, Lafayette, IN 47905

Efficiency and Quality in Production - Subaru’s plant in Lafayette is a model of efficiency and quality, producing popular models like the Subaru Outback and Ascent. Suppliers who can meet Subaru’s stringent quality standards and contribute to its reputation for reliability will find substantial opportunities here.

Subaru’s stringent quality standards contribute to its reputation.

Subaru’s stringent quality standards contribute to its reputation.

Tesla

Fremont, California, Tesla Factory, 45500 Fremont Blvd, Fremont, CA 94538

Austin, Texas, Tesla Gigafactory Texas, 13101 Tesla Rd, Austin, TX 78725

Pioneering Electric Vehicle Manufacturing - Tesla’s plants in California and Texas are pivotal to its global production strategy. The Fremont plant is known for its innovative production techniques, while the Texas Gigafactory focuses on scaling up the production of Tesla’s electric vehicles. Suppliers involved in cutting-edge technologies, such as batteries and advanced materials, will find ample opportunities to collaborate with Tesla.

Tesla Fremont Factory


Toyota

Georgetown, Kentucky, Toyota Motor Manufacturing Kentucky, 1001 Cherry Blossom Way, Georgetown, KY 40324

Princeton, Indiana, Toyota Motor Manufacturing Indiana, 4000 Tulip Tree Dr, Princeton, IN 47670

San Antonio, Texas, Toyota Motor Manufacturing Texas, 1 Lone Star Pass, San Antonio, TX 78264

Huntsville, Alabama, Toyota Motor Manufacturing Alabama, 1 Cottonvalley Dr NW, Huntsville, AL 35810

Key Models for the North American Market - Toyota’s plants in the U.S. are essential to its North American operations, producing a range of models from sedans to trucks. For suppliers, these plants represent an opportunity to engage with one of the most reliable and respected brands in the automotive industry.

Toyota Motor Manufacturing, Kentucky.

Toyota Motor Manufacturing, Kentucky.


Volkswagen

Chattanooga, Tennessee, Volkswagen Chattanooga Assembly Plant, 8001 Volkswagen Dr, Chattanooga, TN 37416

Strategic U.S. Production Site - Volkswagen’s state-of-the-art plant in Chattanooga is a cornerstone of its U.S. strategy. It meticulously produces models like the Volkswagen Atlas and Passat, exemplifying the brand's commitment to quality and precision. The facility, known for its lean manufacturing practices, serves as a benchmark for efficiency and quality, demonstrating Volkswagen’s commitment to maintaining high standards while expanding its footprint in the U.S. market. Suppliers who can align with Volkswagen’s production standards and deliver high-quality components will find substantial opportunities for collaboration.

Volkswagen Chattanooga Assembly Plant.

Volkswagen Chattanooga Assembly Plant.

Volvo

Ridgeville, South Carolina, Volvo Car USA Operations, 1801 Volvo Car Dr, Ridgeville, SC 29472

Safety and Reliability in Production - Volvo’s plant in Ridgeville focuses on producing vehicles known for their safety and reliability, such as the Volvo S60. This facility allows suppliers to work with a brand synonymous with safety and innovation. The demand for durable and reliable components is high, and suppliers meeting these standards will find significant opportunities to contribute to Volvo’s success.

Volvo focuses on producing vehicles known for their safety and reliability.

Volvo focuses on producing vehicles known for their safety and reliability.

Conclusion

The United States automotive manufacturing sector thrives, driven by strategic location, skilled labor, and robust trade agreements. The presence of global automotive giants underscores the U.S.’s importance in the global automotive supply chain. This strategic positioning supports current production needs and facilitates future advancements in vehicle technology and manufacturing processes.

As new technologies and innovations reshape the industry, the U.S. is poised to maintain its status as a pivotal player in global vehicle production, driving the future of automotive manufacturing. This overview highlights the breadth and depth of automotive manufacturing in the United States, showcasing the country’s critical role in the industry’s global ecosystem.

Looking ahead, the U.S. automotive sector is poised for further growth with an increasing focus on electric and autonomous vehicles. Industry analysts predict that integrating AI and machine learning in manufacturing will revolutionize production efficiency and vehicle innovation, setting new benchmarks for the global automotive landscape. Suppliers who can anticipate these trends and develop expertise in relevant technologies will be best equipped to thrive in this evolving landscape. This proactive approach will ensure survival and position companies as key players in driving the industry's future.

Automotive Manufacturing Facilities in the United States.

Automotive Manufacturing Facilities in the United States.

Author's Perspective

Reflecting on the U.S. automotive landscape, it’s clear that the country’s emergence as a manufacturing hub presents both challenges and opportunities for suppliers. While the production shifts within the U.S. and other regions may seem concerning, it also opens doors to new markets and potential partnerships. My experience in the industry has taught me that those who are adaptable, innovative, and willing to embrace change are the ones who succeed in these shifting landscapes. The ability to foresee market shifts and act swiftly differentiates industry leaders from the rest.

As suppliers, we must stay informed and agile. The ability to quickly adapt to market shifts and technological changes will be key to maintaining a competitive edge in this fast-paced industry. The U.S. automotive sector is growing rapidly, and those who can navigate this complex market with a strategic mindset will find themselves at the forefront of new opportunities.

Engaging with the U.S. automotive industry can offer much to gain, whether forming new alliances, investing in technology, or staying ahead of regulatory changes. Suppliers can ensure long-term success in this dynamic market by aligning with industry trends and fostering innovation. Companies can secure a competitive edge in a rapidly evolving market by capitalizing on these opportunities.

Engaging with the U.S. automotive industry can offer much to gain.

About John Buttery

Focused on delivering results through strategic partnerships, I am an Executive with a proven track record of building high-performance partner networks that drive significant revenue growth in the autonomous vehicle, auto guidance, and machine control industries. Recognized for implementing innovative strategies that consistently exceed targets and expand market reach for cutting-edge technologies in several sectors. Leveraging deep expertise in technology to deliver transformative solutions.

I am the Channel Sales Manager at Cyngn (NASDAQ: CYN). The company manufactures and sells autonomous vehicle solutions for industrial fleets; Cyngn's DriveMod and Insight are part of its Enterprise Autonomy Suite. It is an ideal solution for global heavy equipment manufacturers. Please contact me if you are interested in the Cyngn Partner Program.

Join the Cyngn Partner Program to accelerate your AMR sales.

Join the Cyngn Partner Program to accelerate your AMR sales.

My core competencies include developing and implementing strategic sales plans to grow dealer networks and industry partnerships, leveraging channel plans, recruiting top partners, and consistently closing large contracts. I hold an MBA and a BS in Finance from the University of Arizona. I am bilingual in English and Spanish and am based in Tucson, Arizona.

Description - This article explores the automotive manufacturing landscape in the United States, focusing on the locations and significance of key plants and what it means for suppliers navigating this evolving market.

Summary - This article provides an in-depth look at the U.S.'s major automotive manufacturing plants and their importance in the global supply chain. It offers valuable insights for suppliers on positioning themselves to take advantage of opportunities in this growing market.

Keywords - Automotive manufacturing, U.S. automotive industry, global supply chain, supplier opportunities, BMW, Ford, General Motors, strategic partnerships, automotive innovation, manufacturing plants.

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Top 31 Automotive Manufacturing Facilities in the United States —

A comprehensive overview of key automotive manufacturing plants in the United States.

🚗 The U.S.'s pivotal role in the global automotive industry

📊 Key insights into major manufacturing plants

🔍 Opportunities for suppliers in a dynamic market

🌍 Navigating trade agreements and regulations

💼 Strengthening strategic partnerships with OEMs

🔧 Investing in innovation and sustainability

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#AutomotiveManufacturing #SupplyChain #USA #OEM #AutomotiveIndustry #GlobalTrade #SupplierOpportunities #BMW #Ford #GeneralMotors #Kia #Ford #BMW #VW #Stellantis #Nissan #MaterialHandling #AMR


Disclaimer: The names and logos of the companies mentioned in this blog post belong to their respective owners. These names and logos are for informational purposes only and do not imply endorsement or affiliation. If there are any inaccuracies or any company wishes for their information or images to be removed, please contact me, and I will promptly address the issue.

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